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Dust Collection Calculator

Size your dust collection system by tools and duct layout

Required CFM

400

Main Duct

5"

Static

1.8" wg

Total CFM
400
Main Duct
5" dia
Static Pressure
1.8" wg
Equiv. Length
35 ft

Sizing: 1 machine(s) running at once

Calculated duct: 4.3" (rounded up to 5")

Target velocity: 4000 FPM

Example Calculations

1Small Shop (1 tool)

Inputs

MachinesTable Saw + Planer
Simultaneous1
Duct Length20 ft

Result

Required400 CFM

Largest single tool determines minimum CFM

2Two-Tool Setup

Inputs

MachinesTable Saw + Sander
Simultaneous2
Duct Length30 ft

Result

Required450 CFM

Both tools running at once

Frequently Asked Questions

Q

How many CFM do I need for dust collection?

Most single-tool setups need 400-800 CFM. A table saw requires 400 CFM, a planer 400 CFM, and a small sander 50 CFM. Size your collector for the highest-demand tool running at once plus 25% buffer.

  • Table saw: 400 CFM at 4" port
  • Planer/jointer: 350–400 CFM at 4" port
  • Router table: 195 CFM at 2.5" port
  • Random orbit sander: 50 CFM at 2.5" port
  • Add 25% buffer to peak demand
MachineCFM NeededPort SizePriority
Table Saw4004"High
Planer4004"High
Jointer3504"High
Bandsaw3504"Medium
Q

What size duct do I need?

Main trunk lines should be 6" for most small shops. Branch lines are typically 4" for large tools and 2.5" for small tools. The duct must maintain 4,000 FPM air velocity to keep dust suspended.

  • Main trunk: 6" for most shops
  • Large tool branches: 4" diameter
  • Small tool branches: 2.5" diameter
  • Target: 4,000 FPM minimum velocity
  • Undersized ducts = poor collection and clogs
Q

How do I calculate static pressure?

Static pressure is the resistance your duct system creates. Estimate about 0.05 inches water gauge per foot of duct, plus add 5 equivalent feet for each 90-degree elbow. Your collector must overcome total static pressure.

  • Straight duct: ~0.05" wg per foot
  • Each 90° elbow: adds ~5 equivalent feet
  • 45° elbow: adds ~2.5 equivalent feet
  • Flex hose: 2–3x the resistance of smooth duct
  • Total should stay under 6" wg for most collectors
Q

Do I need a 1HP or 2HP dust collector?

For a one-tool-at-a-time small shop, a 1HP collector (650 CFM) handles most tools. If you run multiple tools or have long duct runs (20+ feet), upgrade to 2HP (1,200 CFM). Always check static pressure capacity.

  • 1 HP: ~650 CFM, good for 1 tool at a time
  • 1.5 HP: ~900 CFM, handles longer runs
  • 2 HP: ~1,200 CFM, multi-tool or long runs
  • 3+ HP: commercial or cyclone systems
  • Cyclone separators improve efficiency 99%+

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Last Updated: Mar 20, 2026

This calculator is provided for informational and educational purposes only. Results are estimates and should not be considered professional financial, medical, legal, or other advice. Always consult a qualified professional before making important decisions. UseCalcPro is not responsible for any actions taken based on calculator results.

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