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Jewelry Casting Calculator — Lost-Wax Metal Weight & Cost

Convert wax model weight to metal weight, estimate material costs, and plan your burnout cycle

Metal per Piece

53.4 g

Total Batch

66.8 g

Metal Cost

$66.75

Weigh your carved or 3D-printed wax on a gram scale

Metal Required

53.4 g
per piece (Sterling Silver)
Total Batch
66.8 g
1 piece + sprues
Metal Cost
$66.75
$1/g

Weight Breakdown (per piece)

Net metal (piece)
53.40 g
Sprue allowance
13.35 g
Total per piece66.75 g

Wax-to-Metal Conversion (5 g wax)

MetalFactorWeightCost
Sterling Silver×10.753.4 g$53.40
14K Yellow Gold×13.567.4 g$2,560.10
18K Yellow Gold×16.180.3 g$4,176.08
14K White Gold×14.472.2 g$2,742.27
Brass×8.843.8 g$0.88
Bronze×9.145.4 g$1.36
Copper×9.246.2 g$0.46
Pewter×7.537.6 g$1.88

Metal Cost Comparison (5 g wax)

Pewter$1.88
Brass$0.88
Bronze$1.36
Copper$0.46
Sterling Silver$53.40
14K Yellow Gold$2,560.10
18K Yellow Gold$4,176.08

Investment (Plaster)

Flask volume322 cm³
Investment powder281 g
Water112 mL

Burnout Schedule

1
300°F (150°C)2 hours
Wax elimination
2
700°F (370°C)2 hours
Carbon burnout
3
1350°F (730°C)2–3 hours
Flask heat soak
4
1000°FHold until pour
Cool to casting temp (Sterling Silver)

Casting Tips

Degas investment: Vacuum or vibrate mixed investment for 60–90 seconds to remove air bubbles that cause surface pitting.
Centrifugal vs vacuum: Centrifugal casting forces metal into fine details. Vacuum casting pulls metal gently—better for delicate filigree.
Pickle solution: After casting, quench in water and soak in warm pickle (sodium bisulfate) for 10–30 minutes to remove oxides.
Never cast wet: A wet flask causes steam explosions. Complete the full burnout cycle and verify the flask is dry before pouring metal.

Example Calculations

1Sterling Silver Ring (5 g wax, standard sprue)

Inputs

Wax Model Weight5 g
Target MetalSterling Silver (10.36 g/cm³)
Pieces1
Sprue FactorStandard (25%)

Result

Metal per Piece53.4 g
Sprue Allowance13.4 g
Total Metal Needed66.8 g
Metal Cost$66.75
Conversion Factor×10.7

A 5 g wax ring cast in sterling silver weighs 53.4 g. With 25% sprue allowance, you need 66.8 g of silver for the pour. Sprue metal is recovered after cutting.

214K Gold Earring Pair (2 g wax each, minimal sprue)

Inputs

Wax Model Weight2 g
Target Metal14K Yellow Gold (13.07 g/cm³)
Pieces2
Sprue FactorMinimal (15%)

Result

Metal per Piece26.9 g
Sprue Allowance4.0 g per piece
Total Metal Needed61.9 g
Metal Cost$2,353.55
Conversion Factor×13.5

Two 2 g wax earrings cast in 14K gold each weigh 26.9 g. With minimal 15% sprue, you need 61.9 g total. Gold’s high cost makes accurate wax weighing critical.

3Brass Pendant Batch (5 g wax, complex tree, 6 pieces)

Inputs

Wax Model Weight5 g
Target MetalBrass (8.50 g/cm³)
Pieces6
Sprue FactorComplex (35%)

Result

Metal per Piece43.8 g
Sprue Allowance15.3 g per piece
Total Metal Needed354.9 g
Metal Cost$7.10
Conversion Factor×8.8

Six 5 g wax pendants on a complex tree need 354.9 g of brass. At $0.02/g, the entire batch costs just $7.10 — making brass ideal for production runs and practice.

Frequently Asked Questions

Q

How do you calculate metal weight from a wax model?

Divide the wax weight by the wax density (0.97 g/cm³) to get volume in cubic centimeters, then multiply that volume by the target metal’s density. For example, a 5 g wax model cast in sterling silver (10.36 g/cm³) produces a piece weighing about 53.4 g. Add 15–35% for sprues depending on tree complexity.

  • Wax density: 0.97 g/cm³ (injection or carving wax)
  • Sterling silver density: 10.36 g/cm³ — conversion factor ×10.7
  • 14K yellow gold density: 13.07 g/cm³ — conversion factor ×13.5
  • Brass density: 8.50 g/cm³ — conversion factor ×8.8
  • Always add 15–35% extra for sprues, button, and feed channels
MetalDensity (g/cm³)Factor (× wax)5 g wax → metal
Sterling Silver10.3610.753.4 g
14K Yellow Gold13.0713.567.4 g
18K Yellow Gold15.5816.180.3 g
Brass8.508.843.8 g
Bronze8.809.145.4 g
Pewter7.307.537.6 g
Q

What is the standard sprue factor for jewelry casting?

A standard sprue factor is 25%, meaning you need 25% more metal than the finished piece weighs to account for sprues, the button, and feed channels. Minimal single-piece setups use 15%, while complex multi-piece trees with long sprues need 35%. Sprue metal is recoverable after cutting and can be remelted.

  • Minimal (15%): single piece, short direct sprue, small button
  • Standard (25%): typical sprue tree with main trunk and branches
  • Complex (35%): multi-piece tree, long feed channels, heavy button
  • Sprue metal is recovered: cut, pickle, and remelt for future casts
  • Always weigh actual sprue waste after first cast to calibrate future estimates
Q

What is the burnout schedule for lost-wax casting?

A standard burnout ramps from room temperature to 300°F for 2 hours (wax elimination), then to 700°F for 2 hours (carbon burnout), then to 1350°F for 2–3 hours (heat soak). The flask is then cooled to the metal’s casting temperature: 1000°F for silver, 1050°F for gold, or 1100°F for brass and bronze.

  • Stage 1 (300°F / 150°C, 2 hrs): melts and drains wax from the mold cavity
  • Stage 2 (700°F / 370°C, 2 hrs): burns off residual carbon and wax ash
  • Stage 3 (1350°F / 730°C, 2–3 hrs): brings flask to full heat soak temperature
  • Stage 4: cool to casting temp — silver 1000°F, gold 1050°F, brass 1100°F
  • Total cycle: 8–10 hours from room temperature to casting-ready flask
StageTemperatureHold TimePurpose
1300°F (150°C)2 hoursWax elimination
2700°F (370°C)2 hoursCarbon burnout
31350°F (730°C)2–3 hoursHeat soak
4Cast tempHoldCool to pour temp
Q

How much investment plaster do I need for jewelry casting?

Investment powder is mixed at roughly 38% of the flask volume by weight, with water at 40% of the powder weight. A small 2.5″×4″ flask holds about 322 cm³ and needs around 281 g of investment powder mixed with 112 mL of water. Vacuum-degas the mixed investment for 60–90 seconds to prevent surface pitting.

  • Small flask (2.5" × 4"): ~322 cm³ volume, ~281 g powder, ~112 mL water
  • Medium flask (3.5" × 5"): ~788 cm³ volume, ~689 g powder, ~276 mL water
  • Investment powder ratio: 38% of flask volume (Kerr Satin Cast 20 standard)
  • Water ratio: 40% of powder weight for proper slurry consistency
  • Degas under vacuum or vibrate 60–90 seconds before pouring into flask
Q

What metals can be used for lost-wax jewelry casting?

The most common metals for lost-wax casting are sterling silver, 14K and 18K gold (yellow and white), brass, bronze, copper, and pewter. Each has a different density, melting point, and cost per gram. Sterling silver is the most popular for beginners due to moderate cost and forgiving casting properties.

  • Sterling silver (10.36 g/cm³): ~$1.00/g, best for beginners, good detail capture
  • 14K gold (13.07 g/cm³): ~$38/g, professional standard for fine jewelry
  • 18K gold (15.58 g/cm³): ~$52/g, highest gold content for luxury pieces
  • Brass (8.50 g/cm³): ~$0.02/g, ideal for practice and costume jewelry
  • Bronze (8.80 g/cm³): ~$0.03/g, excellent patina, popular for art casting
Q

How much does it cost to cast a silver ring?

A typical silver ring uses about 5 g of wax, which converts to roughly 53 g of sterling silver. At approximately $1.00 per gram, the metal cost is about $53. Adding 25% for sprues brings the total to about $67 in silver. Sprue metal is recovered, so the net cost per ring is closer to $53–$55 after reclaiming and remelting.

  • Wax ring model: typically 4–7 g depending on band width and size
  • Silver weight: 5 g wax × 10.7 conversion factor = ~53.4 g silver
  • Sprue allowance (25%): adds ~13.4 g, total pour ~66.8 g
  • Metal cost at $1.00/g: ~$66.75 (sprues recovered and remelted)
  • Net cost per ring: $53–$55 after reclaiming sprue metal

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Last Updated: Mar 9, 2026

This calculator is provided for informational and educational purposes only. Results are estimates and should not be considered professional financial, medical, legal, or other advice. Always consult a qualified professional before making important decisions. UseCalcPro is not responsible for any actions taken based on calculator results.

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